Engineering Validation & Optimization

With the CAD model established, we subject it to rigorous validation and optimization loops. Our focus here is on ensuring the design works seamlessly across performance, manufacturability, and assembly requirements. Key steps include:

Finite Element Analysis (FEA)

Testing the design virtually under realistic load cases to identify weaknesses and optimize geometry.

Design for Manufacturability (DFM)

Adjusting the model to ensure it can be manufactured reliably without excessive complexity or cost.

Design for Assembly (DFA)

Simplifying interfaces so parts integrate efficiently with larger systems.

Interface Studies

Confirming the component aligns and interacts correctly with adjoining assemblies.

This phase guarantees that when the design moves to production, it is robust, optimized, and ready to meet the most demanding performance targets.

Car Body Frame

Cross Car Beam

Front Knuckle Mac Pherson

Front Lower Control Arm

Front Subframe Node

Front Subframe

Rear Knuckle

Rear Lower Control Arm

Seat