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Casting & Process Simulation
Once the design is validated, we transition into casting simulation loops to ensure manufacturability at scale. We use advanced process modeling to anticipate and resolve potential production challenges before they occur. This includes:
Mold Filling Analysis
Studying how molten material flows into the mold to prevent voids or incomplete fills.
Gating & Riser Design
Optimizing material flow and feeding systems to eliminate shrinkage defects.
Solidification Modeling
Ensuring uniform cooling to minimize stresses, porosity, and distortion.
By simulating the entire casting process upfront, we reduce risk, shorten lead times, and lower costs—delivering designs that are ready for seamless production.
Natural Solidification Knuckle
Temperature Contour Knuckle
PCPC Fillng Control Arm
HPDC Filling
HPDC Temperature Contour
HPDC Velocity Contour
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